What should be done if a defect is identified during inspection?

When a defect is identified during inspection, the appropriate action is to document and disposition the defect. This process ensures that any issues are formally recorded and evaluated to determine the severity and necessary steps for correction. Proper documentation includes detailing the nature of the defect, where it was found, and its impact on the assembly's functionality and reliability. Disposition involves deciding how to handle the defect, which may include rework, repair, or scrapping an assembly if needed.

This approach is critical in maintaining quality control standards, as outlined by J-STD-001. By systematically addressing defects, manufacturers can prevent recurrence, improve product quality, and ensure compliance with specifications. Ignoring, delaying attention to defects, or considering them as minor without proper evaluation could lead to larger issues down the line, such as product failure or safety hazards. Notifying management about defects, while important, does not replace the necessity to document and address the defect immediately. This proactive approach fosters a culture of quality and accountability within the manufacturing process.